Ultrasonic atomizer for making metal powder

Ultrasonic atomizer for making metal powder are simple structure,small shape, even don't have moving components.

Ultrasonic atomizer for making metal powder

Applying Solidification techniques to change metal melt into Metal powder through atomization, which is being called fast making metal powder through solid Atomization. This process not only has been widely used in powder metallurgy and material scientific region, but also achieves industrial manufacturing scale. According to different way of atomization for metal melt, traditional way are double current atomization,centrifugal atomization,mechanical atomization and so on. And the way of Ultrasonic gas Atomization,liquor extraction,rotating disk Atomization,plane flow casting technology of making powder and so on as a speedy cohesive atomization making powder technique, developing well , showing a very good applying foreground.

    

     The out standing of ultrasonic atomization are simple structure,small shape, even don’t have moving components. High dependability, easy to airproof and maintenance, it is very suitable application in research units,laboratory,small-scale multi-batch production field. Moreover, the high-power ultrasonic has a good production. Hangzhou Banry Ultrasonic Equipment Co.,Ltd  is researching and producing newest High-power Ultrasonic Equipment . The oscillatory system of Ultrasonic Atomization in making metal powder is our newest research result.  It is suitable to all types of Ultrasonic atomization in making metal powder machine. Our company’s ultrasonic Equipment are high-power,steady performance ,strong reliability and simple to install. This will make a good step for developing Ultrasonic atomization in making metal powder.

   

    The core parts of Ultrasonic Equipment are the part of oscillation and matched Ultrasonic Generator.

       Ultrasonic Oscillation part including High-Power Ultrasonic Converter(transducer),booster ,spraying head, to produce Ultrasonic Oscillation, and then the power of oscillation shoot into the metal melt . Ultrasonic Converter (transducer) change electrical energy into the mechanical energy (ultrasonic). The working way is the movement of converter (transducer) come and goes in portrait direction, the amplitude generally in several microns. But this amplitude power in density is not enough, can not be used in directly. The booster need to enlarge amplitude according to design. Insulate metal melt and convey energy, at the same time to fix up the complete ultrasonic Oscillation system. One of spray heads connect with booster, and convey ultrasonic energy oscillation to spray head. Melting liquid metal flow into the other spray head, this is the place of highest amplitude. Liquid metal in the excitation of Ultrasonic Oscillation, were dispersed, and spray out. Collected after rapid cooling, and finally get the metal powder.

Ultrasonic Generator (power supply) including commutate circuit, oscillate circuit, magnify circuit, feedback circuit, tracking circuit, protect circuit, matching circuit, display instrument. It is used to producing in high frequency power circuit, and driving ultrasonic vibration parts. In order to suitable different working state, the power generator is adjustable in power, and also can control time of oscillation and impulse.

Main technical Parameter

TYPE	BRJW34010ZY	BRJW83510HP
Working frequency	40kHz	35kHz
The Max. power	300W	800W
The Max. Handing capacity kg/h	≥60	≥200
Structure form	portrait taper	Rotate tape amplitude of swing
Spray head  shape	Taper stick	Disk shape
Particle diameter	50μm

Ultrasonic atomizer for making metal powder